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Rainwater harvesting system installation

Tank Installation procedure

1.         Select a suitable location for the tank – this will be normally in ground lower than the properties being drained and allow for falls in site drainage.

2.         Check that no other structure or special access is required over the selected spot.  Provision can always be made, if necessary, to place the tank on a roadway, provided that protective backfill is placed around it and a suitable duty manhole cover and frame is used over the opening.

3.         Check that no underground cables, pipes or service ducts, lie beneath.

4.         Evacuate the minimum opening in the ground to receive the tank and pipe work to be used.  If a machine is used to remove the spoil, the sides of the excavation should be battened for stability and a sump left in one corner for dewatering purposes.

5.         The depth of excavation needs to be at most 500mm deeper than the overall tank (plus extra roof slab if applicable) depth.  This extra depth is required to allow for the construction of a hardcore/concrete base.

6.         A de-watering pump may be required to control any ground water present.

7.         Some clean hardcore should be places and consolidated in the base of excavation.  Usually this will need to be about 200mm thick, but in ground should be a minimum of 50mm.

8.         Lay concrete (minimum grade 25) to a minimum thickness of 150mm on top of hardcore.  Compact well down.

9.         Lower the tank onto the damp concrete base, allowing the base feet/mouldings to settle in, if applicable.  Ensure correct orientation of the inlet/outlet pipes and other connections.

10.       Fill the tank with approximately 700mm depth of water

            Pour concrete surround in situ to a thickness of approx 100mm and to a height of 600mm from concrete base using minimum grade 25 concrete.  The concreted must be evenly poured around the tank periphery, and must not exceed the depth of water in the tank.  The concrete should be vibrated to leave no voids.  Care must be taken to ensure that any pipes (or other connections) made, are not damaged.  Concrete will secure into position any pipes that have been connected.  During concrete pour, ensure that the tank is level (by use of a spirit level across the tank’s opening).  Additionally, ensure that the tank is at the correct depth level.  Allow this concrete “anchor” to set.  Do not remove the water from the tank.

11.       Make connections of site pipe work, cable duct and vent (if applicable).

12.       Brominator to feed header (break) tank situated in line.

Rainwater harvesting system installation

12.a.   Standard installation – Backfill uniformly using sand, shingle or other non-cohesive material.  It is essential that the tank remains level at all times.  Ensure that the backfill is consolidated and supports in position the inlet pipe work (including the vertical stack if applicable).

     b.    Vehicular area installation – in situations where traffic is passing within 3 meters of the tank, or in poor ground conditions, or where a high water table exists, we recommend that the tank is fully encased in concrete to provide extra support.  Backfill uniformly using minimum grade 25 concrete to provide extra support.  The concrete must be evenly poured around the tank periphery and should remain 100mm higher than the concrete or peashingle backfill.  Leave the water in the tank until the concrete has set fully.

13.       (If required) construct concrete cover slab of maximum 200mm with access opening, ensuring that the slab is supported by consolidated backfill.

14.       Empty the tank of water, ensuring that any debris is removed at the same time.  Partly refill the tank with clean water for testing the system upon commissioning, and to facilitate a flush-through of the discharge pipe prior to pumping.

15.       Install the pumps and float switches (and interconnecting cables – where extensions are required), drawing these electrical cables through the cable duct to the position of the control panel.

Note: All sites vary from time to time, therefore ensure the above installation instructions are confirmed by the structural engineer.

Header/break tank installation

1.         Connect 1 inch diameter riser from the pump connection located within the Collection Tank to the Header Break Tank located in the roof space.

2.         Connect 15mm mains water back up to Header Break Tank.

3.         Connect 15mm downfeeds to WC cisterns.

4.         Connect 32mm overflow from Header Break Tank to atmosphere.

5.         Connect electrical supply via switched fused spur unit to float in series to the submersible pump in the Collection Tank.  Current load 4.4amps.

6.         Cable to be wired armed or situated in conduit.

7.         All pipework to be Durapipe or similar.